Technology Reviews

Step-by-Step Guide to Setting Up Your Falcon2 Pro 40W Laser Engraver


The Falcon2 Pro 40W Laser Engraver is a powerful and versatile tool that can elevate your creative projects. Proper setup is crucial for ensuring optimal performance and safety. This guide will walk you through each step to get your Falcon2 Pro 40W up and running smoothly.

Step Description Key Tips
Unboxing Open the package and check for all parts: frame, laser module, power supply, control unit, USB cable, safety goggles, manual, and tools. Handle parts carefully.
Prepare Workspace Choose a well-ventilated area with a stable surface. Ensure good ventilation and a sturdy table.
Assemble Frame Connect the base, attach supports, and install the top frame. Follow the manual diagrams.
Install Laser Module Attach the laser module to the frame and secure it. Check alignment.
Connect Electrical Components Connect the power supply and control unit, then attach cables, including the USB cable to your computer. Double-check connections.
Set Up Software Download and install software (e.g., LaserGRBL, LightBurn). Configure software for your engraver.
Connect to Computer Connect the engraver to your computer via USB. Ensure the software detects the engraver.
Calibrate Laser Adjust the laser focus and run tests on scrap material to find the best settings. Use built-in camera for precision.
Safety Checks Test safety features (flame detector, safety lock, emergency stop). Fine-tune material settings. Ensure all safety features work.
Maintenance Regularly clean the laser lens and components, update software, and inspect connections. Routine maintenance ensures longevity.

 Purchase Link: Buy the Falcon2 40W here(US Store)

Purchase Link: Buy the Falcon2 40W here(EU Store)

Unboxing Your Falcon2 Pro 40W

When you receive your Falcon2 Pro 40W Laser Engraver, the first step is to unbox it carefully. Inside the package, you should find:

  • The main frame of the engraver
  • 40W laser module
  • Power supply unit
  • Control unit
  • USB cable
  • Safety goggles
  • User manual and assembly guide
  • Additional small tools and screws

Inspect each component to ensure nothing is damaged during shipping. Handling each part gently will prevent accidental damage.

Preparing Your Workspace


Choosing the right location for your laser engraver is essential. Look for a well-ventilated area with a stable surface. Adequate ventilation helps to dissipate fumes generated during engraving or cutting. A sturdy table or workbench will prevent vibrations that could affect the engraving quality.

Safety Precautions

Safety should always be a priority. Wear personal protective equipment (PPE) such as safety goggles to protect your eyes from laser exposure. Ensure your workspace is well-lit and easily accessible. This setup will make it easier to monitor the engraver and respond quickly to any issues.

Assembling the Falcon2 Pro 40W

Frame Assembly

Start by assembling the frame. Follow these steps:

  1. Lay out all parts: Identify each part of the frame as listed in the user manual.
  2. Connect the base frame: Secure the base frame using the provided screws and tools.
  3. Attach vertical supports: Attach the vertical supports to the base frame, ensuring they are aligned correctly.
  4. Install the top frame: Secure the top frame to the vertical supports.

Refer to diagrams in the manual to ensure each part is in the correct position. Tighten all screws firmly, but avoid over-tightening to prevent damage.

Installing the Laser Module

Next, attach the 40W laser module:

  1. Position the module: Align the laser module with the mounting brackets on the frame.
  2. Secure the module: Use the screws provided to secure the laser module in place.
  3. Check alignment: Ensure the laser is aligned correctly for accurate engraving.

Proper alignment is crucial for precise and consistent results.

Connecting Electrical Components

Now, connect the electrical components:

  1. Power supply: Connect the power supply to the control unit.
  2. Control unit: Attach the control unit to the engraver frame using the designated brackets.
  3. Cables: Connect all necessary cables, including the USB cable that links the engraver to your computer.

Before powering up, double-check all connections to ensure they are secure.

Setting Up the Software

Software Installation

Choose compatible software for your Falcon2 Pro 40W, such as LaserGRBL or LightBurn. Follow these steps:

  1. Download: Visit the software’s official website and download the installation file.
  2. Install: Run the installer and follow the on-screen instructions.
  3. Configure: Open the software and configure it for your Falcon2 Pro 40W by selecting the appropriate settings.

This setup will allow you to control the engraver from your computer.

Connecting to Your Computer

Connect your engraver to your computer using the USB cable:

  1. USB connection: Plug one end of the USB cable into the engraver and the other end into your computer.
  2. Software detection: Open the engraving software and ensure it detects the engraver.

If you encounter connection issues, refer to the troubleshooting section in the user manual or the software’s help guide.

Calibrating the Laser Engraver

Focus Adjustment

To achieve optimal engraving results, you need to adjust the laser focus:

  1. Focus knob: Locate the focus knob on the laser module.
  2. Adjust: Turn the knob to adjust the focus. The user manual provides specific instructions for your model.
  3. Test: Perform a test engraving on a scrap piece of material to check the focus.

Using the built-in camera can help ensure precise focus adjustments.

Test Runs

Conduct initial test runs to calibrate the speed and power settings:

  1. Select material: Choose a material similar to what you plan to engrave.
  2. Run tests: Use different speed and power settings to find the best combination for your material.
  3. Record settings: Note the optimal settings for future reference.

These tests will help you achieve accurate and precise engravings.

Safety Checks and Final Adjustments

Safety Features

Your Falcon2 Pro 40W comes with several built-in safety features:

  • Flame detector: Alerts you to potential fire hazards.
  • Safety lock: Prevents unauthorized use.
  • Emergency stop button: Allows you to quickly stop the machine in case of emergency.

Ensure all safety features are operational before use.

Final Adjustments

Make final adjustments to ensure smooth operation:

  1. Material settings: Fine-tune settings based on the specific material you are working with.
  2. Movement check: Ensure the laser head moves smoothly along the rails.

These adjustments will help maintain consistent performance.

Maintenance Tips for Longevity

Regular Cleaning

Keep your engraver in top condition with regular cleaning:

  1. Laser lens: Clean the lens regularly to remove dust and debris.
  2. Frame and components: Wipe down the frame and components to maintain a dust-free environment.

A clean machine operates more efficiently and produces better results.

Software Updates

Keep your software up to date:

  1. Check for updates: Regularly visit the software’s website for updates.
  2. Install updates: Follow the instructions to install the latest version.

Software updates can improve performance and add new features.

Routine Inspections

Perform routine inspections to catch potential issues early:

  1. Check connections: Ensure all electrical connections are secure.
  2. Inspect components: Look for signs of wear or damage.

Regular inspections help prevent breakdowns and extend the life of your engraver.

TCT Event Spotlight

At the 2024 Rapid + TCT exhibition in Los Angeles from June 25th to 27th, Falcon Laser proudly showcased its latest innovation, the Falcon2 Pro 60W laser cutter and engraver. This versatile machine, featuring power modes of 20W, 40W, and 60W, drew attention for its precision and ability to engrave intricate designs on various materials like metals, leather, wood, and acrylic.

Both newcomers and seasoned professionals were impressed by its performance, making it a standout success at the event and sparking significant interest in Falcon Laser’s advanced technology.

Falcon2 Pro 40W

Be Part of the CrealityFalcon Community 

Join our vibrant Facebook community to share ideas, stay updated, and connect with fellow users. Suitable for all experience levels, you can display your projects, seek advice, and get inspired. Scan the QR code to join!

Falcon2 Pro 40W

Utilize the Falcon2 22W Laser Engraver and Cutter’s features to create incredible projects. Perfect for professionals and small businesses, this powerful engraver provides the precision and versatility you need. Take advantage of this opportunity to own top-tier equipment at unbeatable prices.


Setting up your Falcon2 Pro 40W Laser Engraver involves careful unboxing, workspace preparation, assembly, software setup, calibration, and maintenance. By following these steps, you’ll ensure your engraver operates safely and efficiently, allowing you to focus on creating amazing projects.

Call to Action

Unlock the full potential of your creative projects with the Falcon2 Pro 40W Laser Engraver. Designed for precision, reliability, and ease of use, this powerful tool is perfect for both beginners and experienced users.


Purchase Link: Buy the Falcon2 40W here(US Store)

Purchase Link: Buy the Falcon2 40W here(EU Store)


Don’t miss out on the opportunity to elevate your crafting and engraving skills. Click the button below to purchase your Falcon2 Pro 40W Laser Engraver today and start bringing your ideas to life!


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