When it comes to moving materials, conveyor systems play a role in numerous industries. Chain conveyors stand out among the conveyor systems gaining popularity. These conveyors are utilised for consistently transporting irregularly shaped items, making them an excellent choice for manufacturing, mining and agriculture sectors.
In this post, we will delve into the pros and cons of employing chain conveyors. We will highlight their features. Discuss the factors that every business owner should consider before implementing this type of conveyor system.
Advantages of Chain Conveyors
1. High Capacity
Chain conveyors excel at handling loads of varying volume and size. Chain conveyor manufacturers specifically design these pieces of equipment to transport items that may be too large or unwieldy for types of conveyors. With their structure and motor-driven chains, these conveyors efficiently manage high-capacity loads.
2. Versatility
Chain conveyors come in designs to cater to the material handling requirements across different industries. Additional components, like attachments, cleats or skirts, can be customised to ensure optimal product handling on diverse surfaces.
3. Durability
One of the benefits associated with chain conveyor systems is their durability. Made from materials like steel or alloy, these conveyors are designed for longevity. They can endure conditions indoors or outdoors without succumbing to the effects of movement or exposure to weather elements.
4. Flexibility
Chain conveyors excel in transporting items like pallets and are also suitable for a wide range of applications. These conveyors enable businesses to handle products, including bulk materials, delicate objects protected by trays or containers and even irregularly shaped items that require stability during transportation.
Cons of Chain Conveyors
1. Noise
Compared to some conveyor types, chain conveyors tend to produce noise during operation. The robust construction of chains and sprockets can create friction, resulting in a noisy environment. However, implementing noise-controlling measures such as adding insulation or using damping materials can help minimise this issue.
2. Maintenance Requirement
Chain conveyors require maintenance to ensure operation and prevent potential breakdowns.
The tight connections between chain links need inspection and lubrication to prevent wear and unexpected failures. While it is important to maintain a chain conveyor system for performance, it does come with costs.
3. Initial Investment Cost
Chain conveyors generally have higher expenses than other conveyor types available on the market. Due to their construction and ability to handle loads, they often require higher-quality materials and extra structural support, which increases the initial investment.
4. Limited Suitability for Delicate Items
Although versatile, chain conveyors may not be the option for transporting fragile items requiring gentle handling. The fast movement and powerful chains can potentially cause damage to products during transit unless additional protective measures like buffers or cushions are implemented.
Factors to Take into Account When Buying Chain Conveyors
1. Load Capacity
Prioritise evaluating the weight and dimensions of the items you must transport before selecting a conveyor system. Ensure the chosen chain conveyor model can effectively handle your capacity requirements.
2. Material Properties
Consider the characteristics of the items being transported. Factors such as temperature sensitivity, chemical reactivity or sharp edges should be considered when choosing chains and coverings for those materials.
3. Indoor vs. Outdoor Usage
It is important to assess whether your chain conveyor system will be used indoors or outdoors. Factors such as moisture, dust levels, temperature fluctuations and exposure to sunlight can influence the type of conveyor and materials that should be used.
4. Space Requirements
You need to determine the space in your facility to choose the size of the chain conveyor. It will ensure that it fits seamlessly into your layout and allows for a flow of materials without any obstacles.
Conclusion
Chain conveyors have advantages, including high capacity, versatility, durability and flexibility. However, businesses should also consider their limitations, such as noise production, maintenance requirements, initial investment costs and limited suitability for items.
Evaluating load capacity, material properties, and environmental factors is crucial when implementing a conveyor system. By considering these factors while exploring chain conveyors as a solution for material handling needs, businesses can optimise productivity while ensuring cost-effectiveness and long-term reliability.
